Ultrasonic Composite Machine - Model AH-1600-3200

Product Name: Ultrasonic Composite Machine
Model: AH-1600-3200
Power Supply: 220V/380V
Generator Power: 800W * (8-20 groups)
Work Efficiency: 0-20m/min
Output Frequency: 20KHz
Roller Length: 1600-3200mm
Roller Diameter: 130-270mm
Motor Power: 2.2KW
Weight: 1800-2400KG
Machine Configuration: Ultrasonic control cabinet, fabric frame, embossing machine, and rewinding section

Technical Parameters
The ultrasonic composite machine is mainly used for ultrasonic embossing and bonding, which is the core component of composite machinery.

When customers inquire about this product, it is important first to understand their process flow, the condition of the fabric, and its width. Only when we fully understand the customer's specific requirements can we provide an accurate quotation.

Factors Affecting Product Pricing:
Pricing is influenced by several key factors:

Fabric width (if the fabric width does not vary significantly, an additional charge of 5000 RMB per set of ultrasonic equipment is recommended).

Roller diameter, wall thickness, and embossing depth.

Configuration of the fabric feeding section and the rewinding section.

The standard configuration includes a simple fabric frame and a basic rewinding unit, as shown in the diagram. The fabric frame is nearly free, with the fabric simply draped over the triangular stand. However, manual assistance is required for edge pulling of the fabric. The ultrasonic bonding section utilizes a cooling fan for heat dissipation, primarily focusing on the bonding section's ultrasonic power, resulting in a lower price.

Dealing with Different Fabric Types and Rewinding Options:

Tension-free Fabric Feeding and Cooling System:
For multilayer fabrics, the machine uses an automatic edge correction system, eliminating the need for manual edge pulling, which reduces labor costs. The price for this setup typically ranges from an additional 8,000 to 10,000 RMB for the edge correction system.

Tension Control and Inflation Shaft Rewinding:
Some fabrics require a tension-controlled inflation shaft for feeding. This option results in a different price point due to the added functionality.

Rewinding Technology Options:

Standard Rewinding: This rewinding method does not feature tension adjustment and relies on two rollers rotating in opposite directions to collect the material. As the roll diameter increases, the resistance and tightness of the material also increase, but the edges may not be wound correctly, leading to some inconsistencies.

Inflation Shaft Tension Rewinding: This system allows for independent tension control and can be installed on any machine requiring rewinding. It provides uniform tension control and ensures the edges of the material are neat and uniform. This method is especially useful for subsequent processes requiring inflation shaft feeding. After the material is wound, the air pressure in the inflation shaft can be released to easily remove the fabric.

The ultrasonic composite machine AH-1600-3200 is a highly flexible and efficient solution for a range of fabric bonding and embossing applications. By understanding the specific needs of the customer, including fabric type, width, and the desired rewinding process, we can offer the most suitable configuration to optimize performance and cost-effectiveness.