Ultrasonic Embossing Machine for Gantry Frame

Machine Specifications

Model 1: Insole Embossing Machine

• Power Supply: 220V

• Input Power: 2600W

• Output Frequency: 15KHz

• Production Efficiency: 5-8 meters per minute

• Motor Power: 0.9KW

• Dimensions (LWH): 12506201200mm

• Weight: 180kg

Model 2: Mop Sheet Cutting Machine

• Power Supply: 220V

• Input Power: 2600W

• Output Frequency: 15KHz

• Production Efficiency: 2-15 meters per minute

• Motor Power: 1.5KW

• Dimensions (LWH): 16006201150mm

• Weight: 280kg

Features

Insole Embossing Machine

1. High-power ultrasonic system with a maximum output of 2600W, adjustable in three levels to accommodate different materials and thicknesses.

2. Simple and mobile frame design with adjustable working speed.

3. Built-in electronic chip with multi-channel ultrasonic protection and automatic frequency tracking for stable operation.

4. Quick mold alignment mechanism, allowing for easy pattern changes.

5. Multi-layer feeding rack adjustable according to product requirements.

Mop Sheet Cutting Machine

1. High-power ultrasonic output of up to 2600W with three-level power adjustment for various material welding.

2. Auto-frequency tracking transducer and ultrasonic system technology prevent ultrasonic load failures due to varying fabric thickness.

3. Equipped with a high-power, high-speed motor for strong output and adjustable ultrasonic welding speed based on fabric types.

4. Steel frame structure ensures stability and high efficiency in non-woven fabric processing.

5. Quick mold alignment system supports larger diameter molds with multiple pattern options.

6. Multi-layer feeding rack adjustable according to different product needs.

Working Principle

Both cutting cloth machines use an ultrasonic transducer to apply energy to the material within the mold head area. The bottom mold tightly contacts the material, and ultrasonic energy is transmitted through the mold head to the material. Due to the acoustic resistance between the bottom mold and the ultrasonic mold head, localized high temperatures are generated. Because of the poor thermal conductivity of the material, heat cannot dissipate quickly, leading to localized melting, welding, and trimming along the mold shape. This process enables precise forming, welding, and cutting.

Workflow

• Insole Embossing Machine:
  Loading two or more rolls → Feeding → Welding → Traction → Output → Manual collection

• Mop Sheet Cutting Machine:
  Loading two or more rolls → Feeding → Guiding → Traction → Welding → Traction → Output → Manual collection

Differences Between the Two Machines

The insole embossing machine has size limitations on the mold, with a maximum width of about 15cm. It features front and rear rollers for material pressing, ensuring high synchronization, making it suitable for multi-layer fabric welding and embossing with smaller patterns.

The mop sheet cutting machine has a higher side panel and lacks a rear pressing roller. It supports larger mold diameters, up to 30cm, making it ideal for thicker single-layer materials or pre-laminated multi-layer materials. It is designed for larger product dimensions.